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Strona 1 - Standard Repair Times

SRT Family: CSStandard Repair TimesPortable Generator SetsEGMBAEGMBBEGMBCEGMBDEGMBEEGMBGEGMBREGMBSEGMBTEGMBUEnglish 8-2008 900−0636 (Issue 1)

Strona 2

− viii −− How difficult it is for the mechanic to reach the engine or generator set even after the interfering applica-tion hardware has been removed.

Strona 3 - Table of Contents

− ix −Time AllowancesAfter the total productive time is established, an additional allowance of 15 percent is added to cover thefollowing:− Personal t

Strona 4 - Contents Page

− x −Non-Productive WorkAnalysis of past SRT time studies reveals the following general types of work that were not considered tobe productive:− Waiti

Strona 5 - Foreword

− xi −“A” Accessibility Rating1. Engine or generator sets mounted in equipment where 90 percent of the work can be performedwhile standing on the grou

Strona 6 - General Information

− xii −It is intended that other appropriate SRT can be used to supplement a SRCT as long as the work does notoverlap. If there is overlapping work, d

Strona 7 - Repair SRT

− xiii −− Repeat the steps in this paragraph until you have determined a SRT for all the work performed.5. Determine the appropriate troubleshooting

Strona 8 - SRT Coding System

− xiv −Standard Repair Times Review ProcedureOnan Corporation makes every effort to be sure the SRT published in this manual are credible and equita-b

Strona 9 - Manual Organization

1Group 00 − Complete EngineContentsPageTROUBLESHOOT 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 10 - Productive Repair Time

2This Page Intentionally Left Blank

Strona 11 - Work Not Included in an SRT

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes300−021 TROUBLESHOOT − ENGINE

Strona 13 - “C” Accessibility Rating

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes400−031 TROUBLESHOOT − ENGINE

Strona 14 - How To Use This Manual

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes500−044 TROUBLESHOOT − ENGINE

Strona 15 - − xiii −

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes600−0AG TROUBLESHOOT − NO OUT

Strona 16 - Company Action

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes700−0DA TROUBLESHOOT − CIRCUI

Strona 17 - Group 00 − Complete Engine

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes800−0DJ TROUBLESHOOT − BELOW

Strona 18

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes900−901 ADMINISTRATIVE TIME −

Strona 19

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes1013−109 SPARK PLUG − CHANGES

Strona 20

11Group 11 − Exhaust SystemContentsPageEXHAUST PIPE/TUBE 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 21

12This Page Intentionally Left Blank

Strona 22

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes1311−3AB EXHAUST PIPE/TUBE −

Strona 23

− i −Table of ContentsContents PageForeword iii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 24

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes14This Page Intentionally Lef

Strona 25

15Group 13 − Electrical EquipmentContentsPageSTARTER MOTOR 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 26

16This Page Intentionally Left Blank

Strona 27 - Group 11 − Exhaust System

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes1713−104 STARTER MOTOR − REMO

Strona 28

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes18This Page Intentionally Lef

Strona 29

19Group 14 − Engine or Generator Set TestingContentsPageTEST RUN GENERATOR 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 30

20This Page Intentionally Left Blank

Strona 31 - Contents

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes2114−704 TEST RUN GENERATORSt

Strona 32

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes22This Page Intentionally Lef

Strona 33

23Group 16 − Mounting AdaptationsContentsPageFUEL TANK 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 34

− ii −Contents PageGroup 13 − Electrical Equipment 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STARTER MOTOR 17. . . . .

Strona 35

24This Page Intentionally Left Blank

Strona 36

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes2516−1AI FUEL TANK − REMOVE A

Strona 37

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes26This Page Intentionally Lef

Strona 38

27Group 17 − MiscellaneousContentsPageMUFFLER 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 39

28This Page Intentionally Left Blank

Strona 40

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes2917−131 MUFFLER − REMOVE AND

Strona 41

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes30This Page Intentionally Lef

Strona 42

31Group 21 − Generator EquipmentContentsPageMAIN CIRCUIT BREAKER (AC) 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 43 - Group 17 − Miscellaneous

32This Page Intentionally Left Blank

Strona 44

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes3321−102 MAIN CIRCUIT BREAKER

Strona 45

− iii −ForewordThe Standard Repair Times (SRT) in this manual represent the time required to perform service repairson Onan Engine and Generator Sets.

Strona 46

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes34This Page Intentionally Lef

Strona 47

35Group 25 − Generator ComponentsContentsPageMAIN ROTOR 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 48

36This Page Intentionally Left Blank

Strona 49

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes3725−1AA MAIN ROTOR − REMOVE

Strona 50

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes3825−3AG GENERATOR END ASSEMB

Strona 51

39Group 26 − Generator Control ComponentsContentsPageDC WIRE HARNESS 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 52

40This Page Intentionally Left Blank

Strona 53

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes4126−1AB DC WIRE HARNESS − RE

Strona 54

Standard Repair TimesProcedure Number and DescriptionRemovedFromChassisRABCDSpecialSIn-ChassisService Accessibility Codes42This Page Intentionally Lef

Strona 55

43IndexAAdministrative Time, Open/Close Repair Order (Shop), 9Air Cleaner Assembly, Remove and Install, 9Air Cleaner Element, Replace, 10BBattery, Rep

Strona 56

− iv −General InformationStandard Repair Times (SRT) are lists of work tasks (procedures) and the time required to perform thosetasks. The procedures

Strona 57

44This Page Intentionally Left Blank

Strona 58

Zip CodeDistributor/Dealer DataDistributor/DealerAddressCityCountryPhone No.StateMy experience has indicated the following repair procedures require m

Strona 60

Cummins Power Generation1400 73rd Ave. NEMinneapolis, MN 55432 USAPhone 1 763 574 5000Toll-free 1 800 888 6626Fax 1 763 574 5298Email www.cumminsonan

Strona 61 - Request for SRT Review

− v −Troubleshooting SRTTroubleshooting SRT are found only in Group 00 − Complete Engine. These SRT are intended to be usedwhen diagnosing and analyzi

Strona 62

− vi −SRT Coding SystemEach SRT has a unique code so that SRT data can be computerized. The numbering system used is com-mon to all the SRT manuals fo

Strona 63

− vii −GroupNumberContents of GroupSpecific Re-pair NumberDescription ofCategory16 Mounting Adaptations17 Miscellaneous 9XX (SRCT in Group 99)General/

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